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Explore the Aluminum Extrusion Die Manufacturing Process at Viet Y Aluminium Factory
In the aluminum profile manufacturing industry, the extrusion die is a critical component that determines the shape, quality, and precision of the extruded aluminum profiles. At Viet Y Aluminium Co., Ltd., the die design and machining process is conducted methodically and professionally, using modern machinery and a team of experienced engineers to ensure the highest product standards.
What is an Aluminum Extrusion Die?
An aluminum extrusion die is a heat-resistant steel tool designed with a specific cross-sectional shape. When hot aluminum billets are forced through the die under high pressure, they form aluminum profiles that exactly match the die’s design. Each die corresponds to a unique aluminum profile, used in various applications such as doors, curtain walls, braces, machine frames, furniture, and industrial structures.
Steps in Extrusion Die Manufacturing at Viet Y Aluminium
- Receiving Requirements and Technical Drawings
Customers provide technical drawings or real product samples. Viet Y Aluminium will assess the design’s functionality and suggest adjustments if needed to ensure extrudability and prolong die life.
- Die Design Using CAD/CAM Software
Engineers use CAD/CAM software to create precise 2D and 3D models of the die. The design ensures accuracy in shape, dimensions, strength distribution, and wall thickness of the aluminum profile.
- CNC Machining of the Die
Specialized die steel is processed using 3- to 5-axis CNC machines to precisely cut details such as channels, vents, and extrusion openings. Tolerances are tightly controlled to ensure long-lasting and stable die performance.
- Heat Treatment and Cooling
After machining, the die undergoes heat treatment to increase hardness, wear resistance, and thermal resistance. The cooling process is carefully managed to prevent cracking from thermal shock.
- Installation and Test Extrusion
The die is installed on the extrusion line and tested with real aluminum billets. The resulting aluminum profile is checked for shape, straightness, surface finish, and dimensions. The die is then fine-tuned if necessary.
Advantages of Die Manufacturing at Viet Y Aluminium
- Engineering team with over 10 years of experience
- State-of-the-art CNC and heat treatment equipment
- Custom designs meeting precise technical requirements
- Fast turnaround and on-site technical support
- Reasonable, transparent pricing with no intermediaries
Applications of Extrusion Dies in Production
- Aluminum systems for doors, windows, and curtain walls
- Bracing components and technical aluminum frames
- Aluminum furniture: chairs, tables, railings, handrails
- Precision mechanical parts, electrical and electronic devices
Contact Information of Viet Y Aluminium Co., Ltd
Address: Nguyen Khe Industrial Cluster, Dong Anh District, Hanoi, Vietnam
Hotline: 0904.217.729 | Zalo/Wechat: 0968.217.729 | Email: vietyaluminium@gmail.com